CASE

Urgent Troubleshooting

A small biotech struggled with product instability during manufacturing at a large CMO, which couldn’t establish a suitable buffer exchange for lyophilization. Bioneer quickly developed and implemented a TFF process, enabling successful stabilization, lyophilization, and fill-finish.

Our solution

Bioneer developed a tangential flow filtration (TFF) process to exchange the protein into a more suitable buffer for lyophilization, followed by lyophilization testing. Approximately 8 grams of protein were processed at Bioneer’s facilities, with the final filling and lyophilization also carried out in-house.

Key Results:

  • Enabled successful lyophilization and long-term stability
  • Rapid TFF process development and implementation
  • Completed fill-finish of ~8 g protein for further use

Services delivered in this case:

Protein Expression
and
Strain Development

Upstream
Process
Development

Purification and
Downstream
Process Development

Characterization
and
Analysis

Formulation

Manufacturing

Services delivered in this case:

Protein Expression and Strain Development

Upstream Process Development

Purification and Downstream Process Development

Characterization and Analysis

Formulation

Manufacturing

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